Rolls-Royce and FFG to Modernize Leopard 1A5 with Powerful MTU 8V199 Engine

The Leopard 1A5, a classic main battle tank, is undergoing modernization efforts to address supply chain issues and improve performance with a new engine and transmission, while also facing challenges in Ukrainian service and Brazilian upgrade plans.

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The Leopard 1A5 may soon be equipped with a new engine. Currently, an MTU MB 838 engine powers it, producing approximately 830 horsepower. Between 1956 and 1961, the designers considered this sufficient to move the 40-ton tank.

Rolls-Royce and Flensburger Fahrzeugbau Gesellschaft (FFG) announced on September 4, during the RÜ.NET forum in Koblenz, Germany, that they plan to modernize the Leopard 1A5 and its derivative vehicles, including the BPz2 recovery vehicle, the Gepard anti-aircraft system, and the Wisent 1 engineering vehicle, by equipping them with a new engine, the MTU 8V199. ZF, a company specializing in transmission systems, will assist in this endeavor.

This engine upgrade would solve the issue of spare parts supply, as the MTU MB 838 is no longer in production.

According to Rolls-Royce Power Systems, the MTU 8V199, which already powers the Boxer infantry fighting vehicle (IFV), would offer “better performance,” with over 1,000 horsepower. Additionally, the manufacturer noted that it is “cheaper, lighter, and more efficient, with a longer lifespan and reduced maintenance periods.” In short, they claim it is the “perfect solution to ensure that Leopard 1 family armored vehicles can continue to operate effectively in the future.”

In this project, FFG will oversee the development of a powertrain adapted to the MTU 8V199, while ZF will ensure the compatibility of the 4HP250 transmission with the new engine.

“This concept will provide an excellent opportunity for many armies to adapt to evolving security conditions at reasonable costs and within a reasonable timeframe,” summarized Jörg Kamper, the CEO of FFG.

Leopard 1A5 Troubles in Ukraine

In a coordinated effort with the Netherlands and Denmark, German Defense Minister Boris Pistorius announced the upcoming delivery to Kyiv of 12 additional PzH2000 self-propelled howitzers and 77 older Leopard 1A5 tanks during the Ukraine Defense Contact Group meeting in Ramstein on September 6.

However, it was unclear if these Leopard 1A5s are an addition to the 155 already pledged to Ukraine. The German Defense Ministry published a report on August 19 stating that the Ukrainian army has already received 58 Leopard 1A5s, albeit with some difficulties.

Most of these tanks had been retired from service for about twenty years and must obviously be refurbished before delivery, which has posed several challenges.

In September 2023, the weekly magazine Der Spiegel revealed that several of these Leopard 1A5s had quickly broken down, and the Ukrainian army had recently refused about ten of them because they still required repairs that Ukraine was unable to perform.

But Ukraine is not the only country using Leopard 1A5s. Greece and Turkey possess several hundred, as does Brazil, which plans to modernize some of those it acquired secondhand to keep them in service until 2030.

Brazilian Upgrade Woes

The Brazilian military in September 2023 issued an official statement postponing the AMT Leopard 1A5 BR modernization project indefinitely. The main reason for this decision is a disruption in the military supply chain.

The high demand for armored vehicle parts in the international market has jeopardized the Brazilian Leopard 1A5 BR modernization project, scheduled to begin on December 17, 2020.

After it became difficult to maintain even the existing Leopard 1 and Leopard 2 tanks in working condition, the Brazilian army canceled the aforementioned modernization project. Currently, the Brazilian army has a total of 296 main battle tanks in service, including 41 Leopard 1A1BE, 220 Leopard 1A5BR, and 35 M60A3 tanks.

Leopard 1A5 Tank

The Leopard 1A5 is the latest version of the Leopard 1 tank, which went into serial production in 1987. Before reaching the 1A5 modification, a total of 1,225 main battle tanks underwent upgrades.

The tank is equipped with an updated EMES 18 fire control system, developed based on the EMES 15 system used in Leopard 2 tanks. The updated version of the tank also features a thermal imaging sight. The modification of the Leopard 1A5 did not involve any significant changes apart from these.

The 105mm L7A3 rifled gun, considered quite powerful at the time of its production, equips the Leopard 1A5 and can fire up to 10 rounds per minute. Additionally, the tank has an impressive ammunition capacity of 55-60 rounds, with a significant portion stored not in the first-stage ammunition racks but directly opposite the driver, at the front of the hull.

Given the placement of the ammunition and the tank’s relatively thin armor by today’s standards, even a non-critical hit could cause the ammunition to explode.

Leopard 1 tank was in service with the Bundeswehr until 2010. 

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