Russia to Build Composite Aircraft Factory in Siberia—Here’s What We Know

A major aviation project is coming to Siberia. Berdsk will host a new aircraft manufacturing plant producing composite airplanes, from trainers to 24-seat regional aircraft, backed by Russia’s leading aviation research institute and set to launch by 2028.

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The city of Berdsk in the Novosibirsk Region is currently preparing to undertake a substantial investment initiative that has the potential to greatly improve its industrial capacity and establish it as a new hub for aviation manufacturing in Siberia. During a recent session of the Investment Activity Council, Mayor Semyon Lapitsky disclosed plans to establish a manufacturing facility dedicated to the production of aircraft using polymer composite materials. The initiative has garnered significant interest from both local residents and professionals in the fields of industry, science, and technology.

Project Background and Its Strategic Significance

Contemporary aviation is intrinsically connected with the advancement and utilization of sophisticated materials that offer enhanced strength, reduced weight, and increased durability. Polymer composite materials consist of a polymer matrix reinforced with high-strength fibers, enabling engineers to design structures with outstanding strength-to-weight ratios. These materials are extensively employed in international aircraft manufacturing, including prominent programs such as the Airbus A350 and the Bombardier CS100, where composites substitute conventional metal alloys to enhance flight performance and fuel efficiency.

The proposed Berdsk facility will be dedicated exclusively to the manufacturing of aircraft that utilize these sophisticated materials. This establishes the project not merely as an industrial endeavor but also as a significant technological advancement for Russia’s regional and light aviation industry. The domestic localization of composite aircraft manufacturing is regarded as particularly significant in the present economic and technological context.

Site of the Upcoming Facility

The selection of the site is a crucial factor in the effective execution of the project. The manufacturing facility has already been designated in the vicinity of the Berdsk-Central airfield, located approximately 37 kilometers southeast of Novosibirsk and approximately 4 kilometers south of the center of Berdsk. The airfield possesses a longstanding legacy of technical and aviation utilization and was formerly employed for military purposes.

In November 2023, the Russian Ministry of Defense transferred the Berdsk aerodrome to SibNIA, the Siberian Aeronautical Research Institute. Approximately one year later, the institute initiated restoration and modernization efforts on the airfield’s infrastructure. These initiatives aim to ready the site not only for flight testing but also for sustained industrial and research endeavors associated with aircraft development and manufacturing.

SibNIA as the Principal Developer of the Project

The principal developer and operator of the initiative is the Siberian Aeronautical Research Institute named after S. A. Chaplygin (SibNIA). This organization is among the leading research and testing facilities in Russia’s aviation and space sectors. SibNIA possesses extensive expertise spanning several decades in aircraft testing, certification, and experimental development.

The institute is recognized for its contributions to significant Russian aircraft initiatives, including flight testing of the SSJ-100 and MC-21, the development of flying laboratories, and the advancement of technology demonstrator aircraft. SibNIA additionally performs flight research pertaining to navigation and landing systems and has been instrumental in the restoration and testing of renowned aircraft from the Great Patriotic War.

The participation of such an institution enhances the Berdsk initiative beyond the scope of a mere manufacturing facility. Instead, it situates the plant within a scientific and technological ecosystem, where research, testing, and manufacturing can coexist and mutually support one another.

Production Schedules and Aircraft Variants

As per the announced schedule, the facility is projected to commence operations in 2028. The production program encompasses four categories of aircraft, spanning from training aircraft to a regional passenger aircraft capable of accommodating up to 24 passengers.

This diverse product portfolio holds strategic significance. Training aircraft are vital for pilot instruction and the advancement of aviation institutions, whereas small regional passenger aircraft fulfill a significant need in domestic air transportation. In many Russian regions, massive airliners are economically unfeasible owing to limited passenger demand and short runways. Aircraft in the 20- to 25-seat category provide an economical means of linking remote regions and minor urban centers.

The adoption of composite materials is anticipated to decrease aircraft weight, enhance fuel efficiency, and reduce operational costs, thereby increasing the appeal of these aircraft to regional airlines and flight training institutions.

Economic Influence on Berdsk

The project anticipates a significant economic impact for the city of Berdsk. Once the plant attains maximum operational capacity, it is expected to generate approximately 270 employment opportunities. Many of these positions will be highly specialized roles in engineering, materials science, quality assurance, and aircraft assembly.

In addition to employment opportunities, experts project that the annual tax revenues contributing to the city budget will amount to approximately 180 million rubles once the facility is completely operational. These funds could substantially facilitate the advancement of municipal infrastructure, public services, education, and social initiatives.

For a city such as Berdsk, the development of a high-tech manufacturing facility signifies a sustained commitment to economic stability and the development of human capital.

Investment Climate and Government Support

The proposal was thoroughly examined during a meeting of the Investment Activity Council, where local authorities expressed their support and discussed critical infrastructure concerns. Mayor Semyon Lapitsky observed that the discussions covered transportation access, utility connections, energy supply, wastewater management, and the development of security and safety zones surrounding the production site.

These considerations are crucial for guaranteeing the sustainable operation of an aviation manufacturing facility, which mandates rigorous adherence to technical, environmental, and safety regulations. The project is likewise anticipated to be presented to the Regional Investment Council of the Novosibirsk Region in 2026, emphasizing its significance at the regional level and facilitating access to further governmental assistance.

The Role of the Plant within a Future Aviation Cluster

The development of an aircraft manufacturing facility in Berdsk is regarded not merely as an isolated industrial undertaking but as the cornerstone for a comprehensive aviation complex. With SibNIA’s presence and the redevelopment of the airfield, the region has the potential to develop into a hub for aircraft testing, manufacturing, maintenance, and technological advancement.

Berdsk and the neighboring region already encompass components of aviation infrastructure, such as maintenance facilities and associated industrial enterprises. The establishment of a composite aircraft manufacturing facility within this region has the potential to attract further investors, suppliers, and highly skilled professionals, thereby enhancing Siberia’s position in Russia’s aerospace sector.

Implications for Regional and Light Aviation

The manufacturing of light and regional aircraft holds particular significance for Russia, considering the nation’s extensive territory and numerous remote communities. Efficient regional aviation is crucial for economic growth, healthcare delivery, emergency response, and social integration.

Composite-based aircraft provide notable benefits in these conditions, such as decreased fuel consumption, diminished maintenance needs, and enhanced performance on short and unprepared runways. The Berdsk facility could thus serve a significant function in revitalizing domestic regional aviation and decreasing reliance on foreign aircraft designs.

Conclusion: A Project of Strategic Significance

The establishment of an aircraft manufacturing facility using polymer composite materials in Berdsk signifies a significant advancement in the development of a new industrial and technological center in Siberia. By integrating the scientific expertise of SibNIA with municipal initiatives and state support, the project possesses the potential to create high-tech employment opportunities, bolster the local economy, and advance the modernization of Russia’s aviation industry.

Its importance exceeds that of an individual company. The initiative establishes the foundational framework for future aviation clusters, innovation hubs, and enhanced regional air connectivity. With the establishment of this facility, Berdsk has the potential to emerge as a vital hub within Russia’s 21st-century aviation sector, positioned to compete effectively in both domestic and international markets for cutting-edge aircraft technologies.  

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